5 STEPS TO ACHIEVE A SUCCESSFUL ACTUATION PROJECT

1. DEFINE APPLICATION REQUIREMENTS AND PERFORMANCE NEEDS

Before selecting an actuator, it’s critical to define key functional and performance parameters, including force output, speed, duty cycle, stroke, mounting, precision, and control interface requirements.  Kyntronics Hybrid SHA and SPU systems provide high-force density, accurate motion control, power-on-demand, operation and are both available as a “Total Solution” including motor, drive, control, and software, making it ideal for applications requiring both power and efficiency.

2. CHOOSE THE RIGHT ACTUATION TECHNOLOGY

Traditional hydraulic systems require constant maintenance and are energy inefficient, while electromechanical screw-type actuators are more fragile and struggle with shock loads and durability issues. Kyntronics Hybrid actuation technology combines the best of both worlds, offering:

• Hydraulic power and robustness without leaks or extensive maintenance
• Electromechanical precision with high-force capability
• Sealed, power-on-demand operation for energy efficiency

3. OPTIMIZE ENERGY EFFICIENCY AND REDUCE OPERATING COSTS

Energy use is a significant operating cost of an actuation system.  Efficiency is crucial for a cost-effective and sustainable actuation system. Unlike traditional hydraulic power units (HPUs) that run continuously, Hybrid SHA and SPU technology consume energy only when performing work, reducing energy consumption by up to 90%.

4. PLAN FOR INSTALLATION, COMMISSIONING, AND INTEGRATION WITH AUTOMATION

Get the most out of your actuation system investment with a plan for commissioning and start-up. Consider how the actuation controller will interface with the machine control and what features are needed, such as cycle pass / fail, data collection, process diagnostics, and predictive maintenance.  Kyntronics Hybrid actuation technology is available as a “Total Solution” including the actuator, motor, drive, controller, cables, and software. The Total Solution helps avoid the challenges of having multiple suppliers and reduces start-up complexity.

5. PRIORITIZE LONG-TERM RELIABILITY AND REDUCE MAINTENANCE

While up-front Capital costs are important, ongoing operating costs can easily exceed equipment costs. Energy usage, downtime, and unplanned maintenance are costly and disruptive. SHA technology eliminates hydraulic leaks, fluid contamination, and excessive wear, leading to extended system lifespan and lower maintenance requirements.

For companies seeking to improve actuation efficiency, precision, and reliability, Kyntronics’ Hybrid technology offers a superior solution. Whether for automation, robotics, or heavy-duty applications, SHA provides the performance and cost savings needed to stay ahead.