WHY HYBRID ACTUATORS ARE THE FUTURE OF MOTION CONTROL

WHAT ARE HYBRID ACTUATORS?

Hybrid Actuators (SHA) combine the best features of hydraulic and electromechanical technologies, offering unmatched precise motion control, high efficiency, and exceptional durability in industrial applications. These actuators deliver superior force density, positioning accuracy, and speed while reducing energy consumption and maintenance costs—making them ideal for many applications including automation, material handling, and heavy-duty manufacturing.

MINIMAL FLUID USAGE FOR MAXIMUM EFFICIENCY

One of the standout features of Kyntronics’ hybrid actuators is their self-contained, sealed design, which uses a minimal amount of hydraulic fluid, usually measured in just ounces: 

• Reduces leak risks and eliminates fluid contamination
• Lowers maintenance costs and downtime
• Improves system reliability and lifespan
• Never requires replenishment or replacement

Unlike traditional hydraulic systems that require large fluid reservoirs, filters, hoses and connections, Kyntronics SHAs are simple, compact and ergonomic while ensuring long-term reliability and eco-friendly operation.

PRECISION CONTROL FOR CRITICAL APPLICATIONS

Hybrid actuators provide precise control of position, force, speed, and dwell time, making them ideal for high-precision applications, such as automation, aerospace, testing, presses and more. Equipped with advanced real-time feedback sensors: 

• Ensure sub-millimeter positioning accuracy
• Deliver repeatability across diverse industries
• Optimize performance consistency in critical operations 

BUILT-IN SHOCK ABSORPTION FOR DURABILITY.  NO METAL-TO-METAL WEAR COMPONENTS

Unlike traditional ball screw and roller screw actuators that suffer from shock loads and concentrated screw wear, the Kyntronics hybrid actuator features an integral cylinder with built-in shock absorption. This innovative design:

• Eliminates metal-to-metal contact
• Minimizes component wear and extends actuator lifecycle
• Ensures smooth operation in high-load environments 

This makes the SHA a low-maintenance alternative capable of handling shock loads in demanding applications like pressing, metal fabrication, material handling and others.

FLEXIBLE CONFIGURATIONS TO FIT YOUR APPLICATION REQUIREMENTS

Kyntronics Hybrid actuators are available in a variety of configurations with standard stroke lengths in any increment up to 120 inches. This flexibility allows machine builders to configure the actuator for best fit and lowest cost. 

ENERGY EFFICIENCY WITH POWER-ON-DEMAND TECHNOLOGY

Kyntronics’ SHA technology operates on a power-on-demand basis, meaning energy is only consumed when movement is required. Compared to traditional hydraulic systems:

• Reduces energy costs by up to 90% 
• Lowers carbon footprint
• Less wear and tear on components

By optimizing power consumption, hybrid actuators contribute to more sustainable and cost-effective industrial processes while meeting environmental sustainability goals.

THE KYNTRONICS DIFFERENCE

Kyntronics’ Hybrid Actuators redefine motion control by blending the robustness of hydraulics with the precision of electromechanical technology. Their game-changing benefits include:

• Lower energy consumption compared to traditional hydraulic systems
• Compact design with high force density
• Minimal maintenance requirements for reduced downtown
• Custom configurations tailored to diverse industrial applications

By integrating these cutting-edge features, Kyntronics continues to lead innovation in motion control.