THE SMART ALTERNATIVE TO HYDRAULIC ACTUATION SYSTEMS (HPUS)

LOOKING FOR A COST-EFFECTIVE, ECO-FRIENDLY ALTERNATIVE TO HYDRAULIC ACTUATORS AND POWER UNITS?

Traditional hydraulic power units (HPUs) and cylinders have long been used in industrial automation, but they come with high maintenance costs, inefficient energy consumption and environmental concerns. Many users of this technology are dealing with constant oil leaks, energy waste, and complex hydraulic systems and are looking for a better alternative.

THE PROBLEMS WITH HYDRAULIC ACTUATORS

Hydraulic actuators are powerful and robust, but they come with a long list of challenges:

• Leaks and Contamination: Hydraulic fluid leaks pose environmental hazards and safety risks.
• Energy Waste: HPUs run continuously, consuming excess energy even when not performing work.
• Unplanned Downtime: Fluid contamination leads to system failure, unplanned downtime and lost productivity.

High Operating Costs: Hydraulic systems require regular fluid and filter replacement including disposal of used fluid creating environmental issues.

If your business struggles with these issues, there is a better solution.

WHY ELECTRO-MECHANICAL SCREW-TYPE ACTUATORS (EMA) AREN’T THE SOLUTION

Many industries have attempted to replace HPUs with Electro-Mechanical Screw-Type Actuators (EMA), but these systems come with their own limitations:

• Vulnerable to Shock Loads and Side Loading: Cause mechanical failures and expensive repairs. EMAs are generally not well suited for robust applications.
• High Maintenance Costs: Prone to premature wear and breakdowns.
• Limited Force and Stroke Lengths: EMAs are expensive over 5,000 Lbs output and longer than 36” stroke.

THE SOLUTION: KYNTRONICS HYBRID ACTUATOR (SHA)

The Hybrid actuator (SHA) combines the best features of hydraulics and electro-mechanical actuators while eliminating their shortcomings. This all-electric actuator provides high force capabilities, precise motion control, and unmatched energy efficiency in a compact, self-contained system.

KEY BENEFITS OF SHA TECHNOLOGY:

• Energy Savings: Uses power-on-demand technology, delivering up to 10:1 energy savings compared to HPUs.
• Enhanced Safety: Eliminates hydraulic leaks, reducing workplace hazards and environmental risks.
• Minimal Maintenance: A fully sealed system prevents fluid contamination eliminating the need for fluid replacement and disposal and reduces downtime.
• No Metal-to-Metal Wear: Avoids pre-mature failure risk unlike EMAs.
• Superior Quality Control: Provides precise motion control, improves quality and production efficiency.

Cost Savings: Businesses can save $90,000 or more annually by switching to SHA technology.

HOW KYNTRONICS SHA DELIVERS UNMATCHED ADVANTAGES

1. Significant Energy Savings

Unlike HPUs that run continuously, wasting power, Kyntronics’ Hybrid SHA operates only when needed. This power-on-demand technology reduces energy consumption and lowers electricity costs, making it a sustainable choice for businesses.

2. Improved Workplace Safety

Leaking hydraulic fluid is a leading cause of workplace slips, falls, and environmental contamination. The SHA’s completely sealed design eliminates these risks, ensuring a safer, cleaner workspace.

3. Elimination of Fluid Contamination

Hydraulic systems require frequent fluid replacement, adding to maintenance costs and causing unplanned downtime. The SHA eliminates the need for fluid replenishment and disposal, reducing operational expenses and improving system reliability.

4. Superior Motion Control and Precision

In industries where precision is crucial, the SHA outperforms traditional hydraulic cylinders by providing highly accurate force, speed, and positioning control. This improves process quality and provides data for documentation and process improvements.

5. Dramatic Cost Reductions

By replacing hydraulic cylinders and EMAs with a Hybrid SHA, businesses can significantly cut costs related to energy consumption, maintenance, and downtime—saving thousands annually.

DISCOVER THE KYNTRONICS ADVANTAGE

Kyntronics Hybrid SHA technology is a proven solution for industries looking to upgrade from traditional HPUs. Whether you need an actuator for automation, heavy machinery, or precision manufacturing, the Hybrid SHA provides unmatched efficiency, safety, and cost savings.