POWERING AUTONOMOUS PRECISION: KYNTRONICS ACTUATORS IN THE FIELD

POWERING AUTONOMOUS PRECISION: KYNTRONICS ACTUATORS IN THE FIELD

This short video showcases the role of Kyntronics Hybrid Electro-Hydraulic Actuators (SHA) in enabling the impressive capabilities of RMD Systems’ autonomous robotic supply vehicle. Whether navigating remote environments or supporting mission-critical deliveries, Kyntronics SHA delivers the control, speed, and power required for demanding autonomous operations.

KEY FEATURES and ADVANTAGES:

  • 18 total actuators (Tibia, Femur, and Coxa), electric lifting and positioning actuators that are connected with customer-supplied drives and control system.
  • Ability to handle high shock loading and vibration conditions.
  • 2,000 lb. payload capacity.
  • SHA technology to deliver precise, high-force motion in a compact, durable actuator
  • Achieved the force density and durability of a hydraulic solution but with significantly higher energy efficiency and reduced maintenance requirements.
  • Provided low mass and ease of system integration characteristics.
  • The valving inside the Kyntronics actuator allowed the actuators to hold a static load without consuming any power.

Ideal for: rugged field operations in both military and industrial applications.

SHA TECHNOLOGY TRANSFORMS COINING & PIERCING PRESS PERFORMANCE

SHA TECHNOLOGY TRANSFORMS COINING & PIERCING PRESS PERFORMANCE

In this case study, a special machine builder for the appliance industry replaced their outdated hydraulic system with Kyntronics Hybrid Electro-Hydraulic Actuators (SHA). This resulted in a major upgrade in performance, reliability, and cleanliness.

KEY FEATURES and ADVANTAGES:

  • Consistent, high-force output for precision metal forming
  • A sealed, all-in-one design that eliminates hydraulic fluid mess and maintenance
  • Quieter, more efficient operation for better workplace environments
  • Energy-efficient operation

From coining to piercing and beyond, SHA technology is redefining what’s possible in metal fabrication applications.

SAVE ENERGY, IMPROVE SAFETY & REDUCE OPERATING COSTS WITH HYBRID SHA PRECISION ACTUATION SOLUTION

SAVE ENERGY, IMPROVE SAFETY & REDUCE OPERATING COSTS WITH HYBRID SHA PRECISION ACTUATION SOLUTION

The Kyntronics Hybrid Electro-Hydraulic Actuator (SHA) brings together the force of hydraulics and the precise control of servo systems, all in a sealed, all-in-one electro-hydraulic actuator that dramatically reduces energy usage and operating costs.

Designed for high-performance industrial motion control, SHA technology is ideal for replacing hydraulic and screw-type EMAs in automation systems requiring:

KEY FEATURES and ADVANTAGES:

  • Power-on-demand reduces energy use by up to 90%
  • Leak-free, sealed design improves safety and reduces workplace hazards
  • High force density with minimal maintenance
  • Shock-load capability for rugged industrial environments
  • Fully programmable control of motion parameters
  • Long-stroke actuator options up to 120”

ACTUATOR TECHNOLOGY IN ACTION: REAL-WORLD APPLICATIONS FROM KYNTRONICS

ACTUATOR TECHNOLOGY IN ACTION: REAL-WORLD APPLICATIONS FROM KYNTRONICS

At Kyntronics, we partner with clients across a wide spectrum of industries to deliver next-level actuation solutions. This compilation video showcases the power and versatility of our Hybrid Electro-Hydraulic Actuators (SHA) in action—from industrial and aerospace to defense and medical systems.

KEY FEATURES and ADVANTAGES:

  • Combining the force of hydraulics with the precision of servo control
  • Precise position and force control
  • Energy-efficient operation
  • Helping clients lower operating costs and enhance performance

Kyntronics’ hybrid actuation technology is known for consistently exceeding expectations in the field, no matter the challenge.

ELIMINATE TRADITIONAL HYDRAULICS WITH SHA FROM KYNTRONICS

ELIMINATE TRADITIONAL HYDRAULICS WITH SHA FROM KYNTRONICS

Kyntronics Hybrid Electro-Hydraulic Actuator Systems (SHA) offer a reliable and modern replacement for traditional hydraulic systems. They are built as an all-in-one solution; each actuator includes an integrated motor, pump, control system, and sealed cylinder. The result? A quiet, compact, and clean motion control system with no hoses, no leaks, and no fluid maintenance.

KEY FEATURES and ADVANTAGES:

  • Improved energy efficiency
  • Reduced downtime and maintenance
  • Cleaner, quieter operation
  • Compact, modular integration

Ideal for: Engineers and machine builders to replace traditional hydraulics with a Hybrid Electro-Hydraulic Actuator System (SHA) when performance and cleanliness matter.

METAL FORMING SOLUTIONS REINVENTED WITH HYBRID ELECTRO-HYDRAULIC ACTUATORS

METAL FORMING SOLUTIONS REINVENTED WITH HYBRID ELECTRO-HYDRAULIC ACTUATORS

Kyntronics Hybrid actuators (SHA) are purpose-built to meet the intense demands of the metal forming and fabrication industries. By fusing servo control precision with the force capabilities of hydraulics, SHA systems outperform traditional hydraulic setups in both reliability and control.

KEY FEATURES and ADVANTAGES:

  • High-force output for coining, stamping, and forming
  • Sealed, all-in-one design — no hoses, tanks, or leaks
  • Servo-level accuracy for repeatable results
  • Lower energy use and quieter operation

Ideal for: metal applications. Whether you’re producing sheet metal components or custom-fabricated parts, SHA technology gives your operation the edge.

DURABLE ACTUATORS FOR HARSH ENVIRONMENTS – MINING DOOR APPLICATION CASE STUDY

DURABLE ACTUATORS FOR HARSH ENVIRONMENTS – MINING DOOR APPLICATION CASE STUDY

When it comes to mining automation, only the toughest actuation systems survive. Kyntronics actuators are engineered for durability and dependability, even in environments filled with dust, moisture, heat, and freezing temperatures.

Our corrosion-resistant construction and robust sealing technologies ensure that mining ventilation doors operate smoothly, safely, and reliably, reducing downtime and supporting uninterrupted operation.

KEY FEATURES and ADVANTAGES:

  • Performs in extreme temperatures and contaminated environments
  • Built with corrosion-resistant housings and heavy-duty seals
  • Smooth motion under high-load, high-cycle demands
  • Long stroke lengths for large-swing doors
  • Proven success in underground mining and surface operations

SMARTER PACKAGING AUTOMATION WITH KYNTRONICS SHA

SMARTER PACKAGING AUTOMATION WITH KYNTRONICS SHA

When RND Automation set out to redesign their Form, Fill & Seal Packaging machines, they turned to Kyntronics to help them meet modern performance demands—without traditional hydraulics. Kyntronics incorporated Hybrid Electro-Hydraulic Actuators (SHA) to comply with RND’s spatial and duty cycle demands. This partnership exemplifies how SHA technology enhances innovation in packaging automation, delivering superior performance while simplifying operations.

KEY FEATURES and ADVANTAGES:

  • Eliminate messy and high-maintenance hydraulic systems
  • Minimize the overall size of the machine
  • Enhance control features for accurate and consistent die cutting
  • Provide a quieter, more energy-efficient solution

HYDROFORM MACHINE UPGRADE: CLEANER, MORE EFFICIENT ACTUATION

HYDROFORM MACHINE UPGRADE: CLEANER, MORE EFFICIENT ACTUATION

When a tier-one automotive chassis system manufacturer needed to modernize their hydroforming equipment, they partnered with Kyntronics to replace outdated hydraulic systems with Hybrid Electro-Hydraulic Actuators (SHA). The result? Cleaner operation, reduced maintenance, and enhanced productivity.

KEY FEATURES and ADVANTAGES:

  • Servo-controlled precision and motion repeatability
  • Space-saving actuator design
  • Energy-efficient performance
  • Reliable operation without traditional hydraulic infrastructure

Ideal for: automotive producers and other manufacturers aiming to upgrade their production processes.

PRODUCTION GAINS IN METAL BENDING WITH ACTUATORS FROM KYNTRONICS

PRODUCTION GAINS IN METAL BENDING WITH ACTUATORS FROM KYNTRONICS

In this real-world application, a customer upgraded their press frame away from hydraulics for a D-Ring bending process using the Kyntronics Hybrid Electro-Hydraulic Actuator (SHA). The results speak for themselves: increased production capacity, improved part quality, and faster changeovers for different SKUs.

By using the SHA’s programmable HMI, operators can select process parameters for different part numbers directly from a graphical user interface (GUI), eliminating manual adjustments and ensuring consistent output.

KEY FEATURES and ADVANTAGES:

  • Improved dimensional accuracy
  • Reduced downtime between production runs
  • Fast, flexible SKU switching
  • Cleaner and quieter than traditional hydraulics

REPLACING HPUs AND HYDRAULIC CYLINDERS… AVOID THE RISKS, EXPERIENCE THE BENEFITS

WEBINAR: REPLACING HPUs AND HYDRAULIC CYLINDERS… AVOID THE RISKS, EXPERIENCE THE BENEFITS

Join Carl Richter, VP/GM of Kyntronics, for a 35-minute webinar exploring how equipment manufacturers can meet increasing market demands by transitioning away from hydraulic power units (HPUs) and hydraulic cylinders. This session is designed for engineers and technical decision-makers seeking to enhance equipment flexibility, reduce energy consumption, improve process quality and reduce maintenance.

WHAT YOU’LL LEARN:

  • Success Factors in Designing Out Hydraulics: Key considerations for replacing HPUs and hydraulic cylinders in your equipment.
  • Actuation Technology Comparison: Advantages and disadvantages of hydraulic, roller-screw/ball-screw actuators, and hybrid electro-hydraulic actuators.
  • Total Cost of Ownership (TCO): Understanding both upfront and operating costs of different actuation technologies.
  • Maximizing Benefits: Strategies for leveraging alternative actuation technologies to enhance equipment performance and reliability.

WHY WATCH:

  • Expert Insights: Gain knowledge on the benefits of transitioning from hydraulics and how to avoid common pitfalls.
  • Cost Savings: Learn how to reduce energy consumption and maintenance costs.
  • Environmental Benefits: Discover how to create a cleaner, quieter and safer working environment.
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WEBINAR DETAILS:

  • Type: On-Demand Recording
  • Duration: 35 minutes

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BEST PRACTICES WHEN USING ACTUATORS FOR LIFTING, MATERIAL HANDLING AND POSITIONING APPLICATIONS

WEBINAR: BEST PRACTICES WHEN USING ACTUATORS FOR LIFTING, MATERIAL HANDLING AND POSITIONING APPLICATIONS

Join Carl Richter, VP/GM of Kyntronics, for a 45-minute webinar exploring the role of actuators in lifting, material handling, and machine positioning applications. These applications often involve heavy uneven loads, large platform surfaces, and require precision accuracy and high reliability.

WHAT YOU’LL LEARN:

  • Actuation Technology Comparison: Advantages and disadvantages of hydraulic, roller-screw/ball-screw actuators, and hybrid electro-hydraulic actuators.
  • Design Considerations: Understanding side loading and proper support of machine elements to ensure durability and reliable operations.
  • Actuator Synchronization: Strategies for synchronizing multiple actuators and exploring control options.
  • Energy Efficiency and Sustainability: Achieving energy efficiency and creating a cleaner working environment.

WHY WATCH:

  • Expert Insights: Gain knowledge on how to optimize actuator performance in lifting, material handling and positioning applications.
  • Cost Savings: Learn how to reduce energy consumption and maintenance costs.
  • Environmental Benefits: Discover how to create a cleaner and more sustainable working environment.
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WEBINAR DETAILS:

  • Type: On-Demand Recording
  • Duration: 45 minutes

SHARE WITH COLLEAGUES:

LEARN MORE

Explore Our Actuator Solutions

READY TO ENHANCE YOUR LIFTING AND MATERIAL HANDLING CAPABILITIES?

Our experts are here to help you find the perfect actuation solution.