Low-Force (1,000 lbf) Hybrid Punch Press Actuation for Machine Builder

Challenge

An automation integrator was tasked with delivering a compact, energy-efficient actuation system for a customer’s punch and crimp press application. The system required precise, repeatable motion control and sufficient force to perform press operations—without the size, complexity, reliability risk, or cost associated with traditional hydraulic systems or roller-screw electric actuators.

In addition, the end user wanted a solution that was simple to integrate, low maintenance, and optimized for low-force requirements, while still delivering consistent performance and reliability.

“Our team had an excellent experience working with Kyntronics. They supplied detailed CAD models and technical documents quickly and accurately, which helped us move our project forward with confidence. Mark McCloskey and Jonathan Baldwin were also incredibly responsive, answering many technical questions along the way. Their support and expertise made a noticeable difference in our workflow, and we look forward to collaborating with them again.” – President

Kyntronics Solution

  • Kyntronics SHA Hybrid Linear Actuator delivered the durability and shock-load tolerance of hydraulics with the clean, precise control of an electric actuator
  • Short-stroke capability enabled faster cycle times while maintaining accurate, repeatable motion for punch and crimp operations.
  • Teknic ClearPath® servo motor integration provided a compact, cost-effective motor solution optimized for low-power requirements.
  • Configurable, compact system design simplified integration into the press while meeting performance and budget targets.

Customer Benefit

  • Compact, energy-efficient actuation ideal for lower force press applications.
  • Precise, repeatable performance with consistent force and position control.
  • Low maintenance operation with no hoses, filters, or fluid leaks to manage.
  • Fast delivery and scalability, with quick lead times and flexibility for available input power.

Application Requirements

  • Force: 1,000 lbf.
  • Stroke: 5.0”
  • Speed: 2.0 in/sec

Industries

  • Metal Forming
  • Plastics
  • Pressing
  • Assembly

Product Used

  • SHA Hybrid Linear Actuator – Actuator Only
SHA with Teknic Motor side angle SHA with Teknic Motor side view

COST OF OWNERSHIP CALCULATOR

Kyntronics hybrid actuators and compact servo power units cut operating costs — and now you can see the savings yourself. Use our ROI Calculator to compare.
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Speak with an Engineer

Kyntronics has extensive experience amongst various applications and industries. Contact us to discuss your needs.
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