Metal Fabrication / Pressing: Synchronized Hybrid Actuators Improve Control and Efficiency in Aluminum Punch Press

Challenge

An office furniture manufacturer relied on a traditional hydraulic power unit (HPU) for years to drive its punch press. As the equipment aged, wear and inefficiency increased, leading to higher maintenance costs and energy consumption. The customer sought to transition to an electric actuation solution to improve efficiency and control. However, electro-mechanical actuators could not withstand the shock-loading conditions and lacked the durability needed for the application.

“The integrated solution proved to be an ideal choice for our high-force application. This upgrade delivered significant improvements over our previous energy-intensive hydraulic system, which relied on a large reservoir and a continuously operating high-horsepower motor. By implementing Kyntronics units, we also gained the benefits of variable positioning and force feedback, helping to extend the service life of consumable components.”

Engineering Lead

Synchronized Aluminum Punch Press Application Video Thumbnail

 

Kyntronics Solution

  • Two synchronized Hybrid Linear Actuator Total Solution units
  • Integrated position and force control for precise, repeatable motion
  • EthernetIP compatibility for easy integration with existing systems
  • Delivered a maintenance-free solution with power-on-demand

Customer Benefits

  • Extended-life solution built to handle shock loading
  • Eliminated hydraulic leaks and reduced maintenance
  • Eliminated fluid and filter replacement and disposal
  • Extended tool life through precise position and force control, saving money
  • Energy savings and reduced downtime through advanced hybrid actuation technology

Application Requirements

  • Force: 43,000 lbf.
  • Stroke: 2.0”
  • Speed: 1.05 in/sec

Industries

  • Metal Products
  • Office Equipment

Product Used:

  • Synchronized SHA Hybrid Linear Actuators – Total Solution
Before - Mess of leaky hoses & connections Synchronized Aluminum Punch Press Before - Old HPU with large motor and fluid reservoir Synchronized Aluminum Punch Press After - Dual Synchronized Hybrid Actuators After - Synchronized Aluminum Punch Press with Hybrid Actuators

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Kyntronics has extensive experience amongst various applications and industries. Contact us to discuss your needs.
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