CONSIDERATIONS WHEN EVALUATING HEAVY DUTY LINEAR ACTUATORS

Selecting the right heavy-duty linear actuator is essential for ensuring optimal performance in industrial and mobile applications. These actuators must withstand extreme conditions, deliver high force, and maintain durability while operating with minimal maintenance. This article explores key challenges and factors to consider when choosing a heavy-duty linear actuator.
Category:
Hybrid Actuator – Actuator Only, Hybrid Actuator Total Solution, Insights, Robust / Low Maintenance, Technology

CHALLENGES OF HEAVY-DUTY APPLICATIONS

Heavy-duty linear actuators are designed for demanding applications requiring:

  • High force output (often exceeding 5,000 lbs of force)
  • Shock load and side-load tolerance
  • High Duty Cycles
  • Extended stroke lengths
  • Minimal maintenance
  • High Ingress Protection (IP) ratings

Industries such as metal fabrication, aerospace, defense, and heavy machinery manufacturing require actuators that can endure these challenges while maintaining precision and efficiency.

TRADITIONAL ACTUATION TECHNOLOGIES: LIMITATIONS & ALTERNATIVES

Hydraulic Actuators

✅ Provide high force and durability

❌ Prone to leaks, high maintenance, and complex system integration

 

Electro-Mechanical Actuators (EMAs)

✅ Offer precision control

❌ Costly at high force levels and susceptible to damage from shock loads and metal-to-metal wear

 

KYNTRONICS’ HYBRID LINEAR ACTUATORS: A RELIABLE ALTERNATIVE

Kyntronics’ Hybrid Linear Actuators (SHA) combine hydraulic power with the precision of electric servo control, eliminating the drawbacks of traditional hydraulic and electro-mechanical systems.

Advantages of SHA Technology:

Unmatched Robustness: Withstands shock loads and side forces without failure

Low Maintenance: Fully sealed design prevents leaks and reduces upkeep

Precision Control: Closed-loop servo control for exact position, speed, and force regulation

Custom Configurations: Available in force ratings up to 150,000 lbs and stroke lengths up to 120 inches

 

PROPER ACTUATOR SIZING & SAFETY CONSIDERATIONS

Kyntronics engineers collaborate with customers to ensure optimal actuator sizing based on required force, speed, duty cycle, thermal management, and control integration. SHA systems include built-in safety features such as:

  • Relief valves for overload protection
  • Thermal sensors to monitor and prevent overheating