HYBRID ACTUATION IMPROVES CONTROL AND RELIABILITY IN SECURITY BARRIER DROP ARM SYSTEM

Challenge

An OEM of active vehicle security barriers, bollards, and drop & swing arms needed a reliable actuation solution for their drop arm system. They were experiencing ongoing challenges with their existing electro-mechanical actuators (EMAs) that were repeatedly failing due to shock loading during operation. These sudden load conditions placed excessive stress on internal mechanical components including screws, gears, nuts, and bearings, leading to premature actuator failure and maintenance concerns.

The OEM needed a more robust solution capable of handling the shock loading inherent with this application while maintaining precise control of the barrier arm. In addition, the OEM was looking for a complete actuation solution source to eliminate the need to manage multiple suppliers and simplify their supply chain.

Kyntronics Solution

  • Provided a complete Total Solution Hybrid Linear Actuation system, including actuator, motor, cables, control system, HMI, and software — fully factory tested and tuned and delivered as a package
  • Enabled smooth, controlled motion of the barrier arm while maintaining high force capability and shock-load tolerance
  • Integrated control package with HMI that allowed for easy in-field implementation and programming of motion profiles, speeds, and positioning and diagnostics

Customer Benefit

  • Simplified supply chain and integration with a complete, one-stop system package
  • Improved reliability in demanding environments with shock load-tolerant actuation
  • Achieved controlled, programmable motion for safe and consistent barrier operation
  • Utilized a sealed actuator design with high ingress protection (IP), suitable for harsh outdoor and security environments

Application Requirements

  • Force: 4250 lbf
  • Stroke: 21″
  • Speed: 3.6 in/sec

Industries

  • Security
  • Lifting/Positioning
  • Defense/Military
  • Critical Infrastructure
  • Government Facilities

Product Used

  • SHA Hybrid Linear Actuator – Total Solution
drop arm security barrier at facility entrance

COST SAVINGS ESTIMATOR

Kyntronics hybrid actuators and compact servo power units cut operating costs — and now you can see the savings yourself. Use our Actuator Cost Savings Estimator to compare.
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Kyntronics has extensive experience amongst various applications and industries. Contact us to discuss your needs.
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