REPLACING ELECTRO-MECHANICAL ACTUATORS IN WEDGE BARRIER SYSTEMS

Challenge

An OEM of active vehicle security barriers was experiencing ongoing performance and reliability issues with electro-mechanical actuators used in their wedge barrier systems. Exposure to harsh outdoor environments led to ingress-related failures, while shock loading from vehicle traffic caused premature wear and damage to internal mechanical components. These challenges resulted in frequent, expensive maintenance, increased downtime, and inconsistent barrier performance, creating the need for a more durable and reliable actuation solution. The OEM was also looking to simplify their supply chain and move away from having to coordinate components from multiple suppliers.

Kyntronics Solution

  • Delivered a complete Total Solution Hybrid Linear Actuation system, including actuator, motor, cables, control system, HMI, and software — fully factory tested and tuned and delivered as a package
  • Provided precise position and force control for smooth, consistent barrier motion
  • Designed to meet or exceed industry-standard raise and lower speed requirements

 

Customer Benefit

  • Increased system reliability by eliminating common electro-mechanical actuator failure points related to ingress and shock loading
  • Reduced maintenance and servicing needs with a sealed, low-maintenance design
  • Improved safety and control with precise, programmable motion and controlled emergency lowering
  • Achieved consistent performance in harsh environments with a durable, outdoor-ready actuator design featuring high ingress protection (IP)
  • Simplified supply chain and integration with a complete, single-source actuation and controls solution

Application Requirements

  • Force: 1600 lbf
  • Stroke: 14″
  • Speed: 8.3 in/sec

Industries

  • Security
  • Lifting/Positioning
  • Defense/Military
  • Critical Infrastructure
  • Government Facilities

Product Used:

  • SHA Hybrid Linear Actuator – Total Solution
Hydraulic wedge barrier at entrance hybrid actuator within wedge barrier wedge barrier with actuator

COST SAVINGS ESTIMATOR

Kyntronics hybrid actuators and compact servo power units cut operating costs — and now you can see the savings yourself. Use our Actuator Cost Savings Estimator to compare.
Review Cost Savings Estimate

Speak with an Engineer

Kyntronics has extensive experience amongst various applications and industries. Contact us to discuss your needs.
CONTACT THE EXPERTS