5 WAYS TO IMPROVE YOUR PRESS OPERATIONS WITH HYBRID ACTUATORS

1. USE POWER-ON-DEMAND TO SAVE ENERGY

Traditional hydraulic power units (HPUs) run continuously, consuming energy even when no pressing action occurs. Kyntronics Hybrid SHA technology uses energy only when performing work reducing energy waste by up to 90%. This power-on-demand design feature not only lowers electricity costs but also extends component lifespan by preventing unnecessary wear and overheating.

2. ELIMINATE FLUID REPLACEMENT AND DISPOSAL

Hydraulic systems require frequent fluid and filtration changes, disposal, and contamination control, leading to high operational costs and environmental concerns. The Hybrid SHA’s sealed  design eliminates the need for fluid replenishment entirely, significantly reducing annual maintenance costs and ensuring compliance with environmental regulations. 

3. ELIMINATE LEAKS TO PREVENT DOWNTIME AND IMPROVE SAFETY

Leaking hydraulic fluid poses safety hazards, production downtime, and environmental risks. The Hybrid SHA’s leak-proof, sealed system reduces workplace accidents and eliminates unplanned downtime caused by fluid leaks. This significantly reduces lost-time accidents, slip hazards, and product contamination risks in press operations.

4. INCORPORATE POSITION AND FORCE CONTROL FOR QUALITY ASSURANCE AND PROLONGING TOOL LIFE

Many press applications require accurate position and force control to ensure consistent, high-quality parts.  Kyntronics Hybrid SHA integrates real-time force/position sensors and control software for precise cycle control and pass/fail documentation. In addition, acceleration/deceleration motion profiles can be used to prolong tool life. Kyntronics also offers press application software that provides recipe management and other press control features that reduce changeover times.

5. AVOID SCREW-TYPE ACTUATORS SUSCEPTIBLE TO SHOCK LOAD DAMAGE

Screw-type electro-mechanical actuators (EMA) often fail under shock loads and side loading conditions leading to downtime, excessive maintenance, and high repair costs. In addition, press applications involve high repetitive load conditions that stress EMA components leading to pre-mature failure. The Hybrid SHA’s integral cylinder absorbs shock loads without damage and there are no metal-to-metal wear components resulting in more reliable operations.

WHY KYNTRONICS SHA IS THE BEST CHOICE FOR PRESS APPLICATIONS

Kyntronics’ SMART SHA technology revolutionizes press operations by delivering unmatched high-force precision, power-on-demand efficiency, and rugged durability. Unlike traditional systems, SHA actuators provide real-time process monitoring via integrated sensors, eliminate fluid maintenance, and reduce energy costs by up to 90%—making them ideal for manufacturers prioritizing sustainability and ROI.