Welding Applications

HIGH-FORCE PRECISION ACTUATORS FOR WELDING APPLICATIONS

Welding is a critical process for manufacturing, construction and other cases that demand precision, consistency, robust performance and high force output. From thermal welding of plastics to robotic spot welding in aerospace, actuator performance directly impacts weld quality and production efficiency.

Kyntronics hybrid servo actuators and servo power units deliver programmable force, position, and dwell control, making them ideal for advanced welding environments where traditional hydraulic cylinders and electro-mechanical actuators (EMAs) fall short.

COMMON WELDING APPLICATIONS USING KYNTRONICS ACTUATORS:

• Seam Welding: Accurately press components together prior to welding using a linear actuator with force feedback for consistent results.
• Spot Welding: Deliver programmable clamping force with a servo actuator to prevent over-compression and ensure optimal weld penetration.
• Stud Welding: Maintain precise position and timing control—even in dynamic or automated setups.
• Thermal Welding of Plastics: Use high-force hybrid electric linear actuators to apply programmable dwell times and forces to achieve clean, repeatable weld seams.
• Aerospace Welding: Leverage precision actuators in high-reliability environments where traceability and consistent output are critical.

FEATURES THAT SET KYNTRONICS WELDING ACTUATORS APART:

• High Force in a Compact Package: Easily integrate into tight work cells and robotic welding stations while achieving hydraulic-level force.
• All-Electric Solution: Replace traditional hydraulics with clean, energy-efficient hybrid electric linear actuators, reducing mess and maintenance.
• Servo Precision Control: Control position, force, and dwell time with closed-loop feedback, ensuring consistent weld strength and quality.
• Integrated Quality Monitoring: Onboard sensors support pass/fail analysis and data logging for automated quality assurance.
• Shock Load Tolerance: Built to handle the impact and repetition of industrial welding without degrading performance.
• Rugged, Weld-Ready Design: Optional protective housings resist weld flash, spatter, and harsh environmental conditions—perfect for industrial welding applications.

Kyntronics actuators offer a smarter alternative to hydraulic servo actuators, pneumatic presses, and roller screw EMAs, delivering the durability and accuracy that modern welding operations require.

READY TO UPGRADE YOUR WELDING EQUIPMENT?

Partner with our engineers to develop a servo-controlled, high-force actuator solution that improves weld performance across manual, robotic, or aerospace welding applications.