Appliance Metal Forming Line
Challenge
An appliance manufacturer was planning a new dishwasher panel metal forming press line and wanted to eliminate hydraulics to improve process control and repeatability. They had issues with leaks on an existing line and wanted to reduce energy consumption on the new line. They required servo press actuators to perform the function of a servo hydraulic press along with clamping and hole punching stations.
Kyntronics Solution
- Multiple all-electric servo press actuators
- Coordinated Motion Control (ControlLogix) and Synchronized Logic
- Improved process control – using Position and Force control
- Used with Rockwell Automation motors & controls with Kyntronics AOI
Customer Benefit
- Environmentally friendly sustainable solution
- Reduced current draw that was >300 amps with hydraulics down to ~38 amps with Kyntronics actuators. More than $38,000 in yearly savings for energy costs
Application Requirements
- Stroke: 2.5 - 5”
- Speed: 1.4 - 3 in/sec
- Force: 0,000 – 50,000 lbf
Industries
- Appliance
- Metal Forming